FTTH Cable Manufacturing Line – Cutting-edge Manufacturing System
Did you know that contemporary fiber optic cable systems are capable of running at velocities of up to 190 m per minute? This incredible efficiency is made possible by advanced manufacturing solutions designed for swift manufacturing.
These systems are developed to manage multiple wire variants, including drop cables and compact buffered wires. Their compact design, often under 26 meters, makes them ideal for contemporary plants.
Seamless coupling with automated manufacturing systems guarantees smooth functioning. Via MES/ERP connectivity, these compact fiber unit production lines provide unparalleled accuracy and productivity. This renders them the leading option for companies striving to remain at the forefront in the fiber optic industry.
Introduction to FTTH Cable Production Line
Streamlined manufacturing setups are crucial for addressing the increasing requirement for dependable links. Such mechanisms aim to manufacture top-grade light-transmitting wires that power current communication infrastructures. With advanced technology, they ensure exactness and rapidity in each phase of the manufacturing process.
Understanding the FTTH Manufacturing Line
This fiber-to-the-home production system comprises a unified setup to produce fiber-to-the-home drop cables. Such cables are made up of naked fibers strengthened by iron or FRP materials, encased in shielding casings. Consequently, it forms a long-lasting and high-performance option for fast digital connectivity.
It works with various materials, such as PVC, LSZH, and PE plastics. This versatility confirms it can meet diverse industry needs. Furthermore, the 4-head fiber pay-off system offers exact tension management, keeping accuracy within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our machinery excels for its exactness and productivity. Consider these highlights:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. Thus, it becomes the optimal option for enterprises aiming to stay ahead in the fiber optic industry.
Key Features of Our FTTH Cable Production Line
Contemporary production setups are revolutionizing the way optical fibers are manufactured. Our cutting-edge machinery integrates accuracy, productivity, and innovative solutions to deliver premium performance. Here are the key characteristics establishing our system’s industry-leading status.
Precision Extruder and Adjustment Head
Central to our setup is a customized 50mm extruder engineered for exact substance allocation. It guarantees uniform excellence in all cables manufactured. The modifiable head supports smooth personalization, accommodating different substances like PVC, LSZH, and PE polymers.
Using OMRON thermal regulation, the system ensures temperature exactness to ±1°C. This level of precision guarantees optimal performance and reduces waste, ensuring it is a budget-friendly option for fabricators.
Powered Fiber Unwinding and Tension Regulation
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This feature is particularly beneficial for producing high-quality fiber cables, since it preserves even tension along every step.
Self-Operating Rewinding and Material Acquisition Mechanism
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated line-receiving feature eliminates the need for manual rewinding, thereby cutting processing time and minimizing workforce expense.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, guaranteeing that all cables conform to exacting criteria, yielding resilient and dependable items.
Cutting-edge Innovations Driving Our Manufacturing
Cutting-edge technology is reshaping the fiber optic manufacturing process. These setups are crafted for accuracy, dependability, and high performance, ensuring top-quality results for every project. Below, we explore the advanced features that set our equipment apart.
International Industrial Computer Control System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. This technology ensures seamless operations and real-time monitoring. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
With energy use as low as 35KW/h during routine activity, this system is power-saving. This reduces operational costs while maintaining high performance. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Superior Stability and Trustworthiness with Leading Brand Elements
Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.
Steel-reinforced wiring combined with sophisticated Fibers in stainless steel tube management systems bolsters robustness and balance, so that each fiber cable complies with strict quality and functionality standards.
Integration with MES and ERP Systems
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. This ensures transparency and efficiency throughout the manufacturing process.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, making our system a smart choice for modern manufacturing facilities.
| Feature | Advantage |
|---|---|
| FiberCAN-based Control Module | Exact tuning with live oversight |
| Low Energy Consumption of 35KW/h | Low-cost energy performance |
| Nine-meter Cable Storage | Uninterrupted processing |
| OMRON-based Control Units | Durability and precision |
| ERP Connectivity | Instantaneous monitoring |
Uses of the FTTH Manufacturing System
Advanced production setups have redefined the process of building trustworthy fiber cables. They are engineered to fulfill varied commercial requirements, offering flexibility and precision in every application. Below, we explore the key uses of this advanced equipment.
Fabricating FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Notable attributes are:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Mobile mold support for quick configuration changes
- Adaptability to meet interior as well as exterior standards
Fabricating Compact Buffered and Free Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Adaptable Manufacturing for Different Cable Varieties
Versatility characterizes our manufacturing process. It supports a wide range of materials and configurations, making it suitable for diverse applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. Such flexibility permits meeting particular demands while maintaining superior output.
Benefits of Using Our FTTH Cable Production Line
Adopting modern fabrication technologies yields numerous benefits to companies in the fiber optics industry. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Boosted Performance and Output
Our machinery operates at high velocity, reaching 7-9km/h outputs as per fiber ribbone line cable size, enabling companies to satisfy rising requirements while preserving excellence. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Economical Fiber Optic System Implementation
Its efficient use of 35KW/h power curtails energy expenses. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Smooth and Reliable Cable Surface
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.
| Aspect | Value Proposition |
|---|---|
| 7-9km/h Output | High productivity |
| Low Energy Requirement | Reduced operational expenses |
| Minimal Signal Loss | Top operational efficacy |
| 1000mm Working Height | Enhanced operator comfort |
Conclusion
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
Our systems also come with dedicated technical support and customization options to meet specific needs. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Prepared to revolutionize your production line? Get in touch to learn about bespoke solutions designed for you. Step into the future of optical cable production with our market-leading equipment.